One software.
One source of truth.
One collaborative environment.
PRODUCTION
OEE
DOWNTIME TRACKING
ANALYSIS AND REPORTING
QUALITY MONITORING
COMMUNICATIONS AND LOGGING
Production
The solution is built on a core capability of real-time production monitoring, supporting batch, continuous, and discrete operations. This foundational layer centralizes data, providing the single source of truth that feeds accurate OEE calculation and downtime tracking, while optimizing production scheduling and reducing non-productive time.
Features
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Batch, continuous and discrete operations
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Production scheduling with estimated completion time
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Non-productive activity tracking (changeover, sanitation, etc.)
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Automated production event detection and notifications
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Connect all your key manufacturing systems
DOWNTIME TRACKING
As a key component of production monitoring, effective downtime tracking is fundamental to maximizing equipment uptime and controlling maintenance costs. The platform uses automated event detection to minimize unplanned stoppages, automatically calculating critical reliability metrics like MTBF and MTTR and feeding data directly into Root Cause Analysis (RCA) workflows. This contextual data enables the scheduling of corrective maintenance and prevents recurring equipment breakdowns.
Features
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Automatic detection and categorization of downtime events
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Manual events and data adjustments
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Trigger RCA and maintenance work orders
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Minimize stoppages and equipment breakdown
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With automated events, everything is captured
QUALITY MONITORING
The quality module integrates real-time process parameter tracking and product quality data to minimize rework and ensure first-pass yield. It leverages Statistical Process Control (SPC) charts for real-time monitoring and instantly flags out-of-control parameters that drive non-conformance. This comprehensive approach ensures regulatory compliance and reduces the total cost of poor quality.
Features
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Handle quality specifications and quality data capture
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SPC/SQC charts
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Compliance reporting and certificate of analysis
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Identify process parameters that are out-of-control
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Correlate process parameters with losses
OEE
The OEE (Overall Equipment Effectiveness) module is the industry standard for measuring performance and driving continuous improvement. Leveraging real-time production monitoring data, it automatically calculates and classifies losses into the three components—Availability, Performance, and Quality. This allows analysts to pinpoint bottlenecks and provides executive management with the reliable, high-level data required for strategic investment prioritization.
Features
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Distinguish between downtime and rate loss events
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Loss classification by category (available, performance, quality)
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Loss analysis by line, product, shift, and much more
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Identify bottlenecks to improve the overall process
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Bridge the gap between operators and improvement analysts
ANALYSIS AND REPORTING
The analysis and reporting module translates raw production monitoring data into actionable intelligence. Featuring a deep KPI library, it provides dedicated reports for key metrics like OEE and downtime, helping teams identify the root causes of losses. This ensures data-driven decision-making across every user level, directly supporting initiatives to reduce waste and improve overall plant performance.
Features
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User-configurable dashboards and reports
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Top losses identification and drill-down
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Trends using an extensive KPI library
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Custom reports are no longer required to tell the full story
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Rely in KPIs that the industry trusts
COMMUNICATIONS AND LOGGING
The Communications and Logging functionality standardizes operational procedures by transitioning paper-based workflows into digital documentation. Tools like digital shift handover reporting and guided inspection tours (essential for CIL procedures) enforce validation rules and centralize activity logging, which is crucial for full data traceability, audit compliance, and analyzing non-conformities.
Features
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Shift handover reporting
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Startup and changeover instruction
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Digital inspections tours
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Enforce validation rules and workflows
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Analyze non-conformities
